MUD_PUMP

MUD_PUMP_PART

DOWNHOLE MOTOR

HANDLING TOOLS

Address:Hi-Tech Industry Zone,Jimo,Qingdao,China 266000
鲁ICP备20023271号-1　　Powered by www.300.cn

Product name

【 HBF TRIPLX MUD PUMP 】 HBF MUD PUMP

Product description

The Triplex Single Acting Mud pump is machined with all fluid end parts interchangeable to that being machined by EMSCO OEM plants.

HBF Mud Pumps

Ⅰ.Power End(frame,pinion shaft,crankshaft,crosshead and extension rod)

1.Power end features:

.Continuous tooth herringbone gear.

.One-piece alloy steel crank.

.Renewable crosshead guide.

.The frame is made of welded steel plate to provide the frame with high strength,good rigidity and light weight.The extension rod packing is duplex seal structure to provide the good seal result.The power end uses the combined lubricating system of forced lubrication and splash lubrication.

2.The frame:

The frame is made of welded steel plate and stress relief treated to obtain the good rigidity and high strength.The place where the crankshaft bearing is fitted is strengthened by using ribbed plates.The frame is furnished with the necessary oil basin and oil way system for cooling and lubricating purpose.

3.Crankshaft

The crankshaft is made of cast alloy steel and furnished with herringbone gear,connecting rod and bearing.The tooth form of the big geared ring is herringbone gear.The gear bore and the crankshaft surface are interference fitted and they are both fastened with bolts and lock nuts.The big end of the connecting rod is mounted on three eccentric straps of the crankshaft through single row short cylindrical roller bearings and the small end on the crosshead pin through double row long cylindrical roller bearing.Double row radial spherical roller bearings are mounted at both ends of the crankshaft.

4.Pinion shaft

The pinion shaft is made of forged alloy steel on which a herringbone gear with the medium-hard tooth surface is machined.For easy maintenance,the single row radial long cylindrical roller bearing with inner ring(without sides)is used.The both ends of the pinion shaft extend out,so that the sheave or the sprocket can be mounted on either end.

5.Crosshead and Extension Rod

The crosshead and crosshead guide are made of ASTM A48-83 meehanite cast iron featured by good abrasion resistance and long service life.Upper and lower guides are used for F-800 and HBF-1000 mud pumps,so that the concentricity can be adjusted by adding shims beneath the lower guide.HBF-500 mud pump is the cylindrical structure.The connection between the crosshead and the extension rod is made by using bolted flange.The rigid connection ensures the concentricity of the crosshead and the extension rod.The coupling is used for connecting the extension rod to the piston rod.The light-weight coupling enables the extension rod and the piston rod to connect to each other easily and reliably.

Ⅱ.Fluid End(cylinders,valve assembly,liners and pistons)

1.Cylinders

Cylinders are made of forged alloy steel,three cylinders of each pump are interchangeable.Valve-over-valve(through type cylinder)design reduces the cylinder volume and promote the volumetric efficiency.At customers'request,the cylinder surface may be nickel plated to improve the abrasion resistance.

Discharge pulsation dampener,shear relief valve and discharge strainer are furnished at the outlet.HBF-500 pump suction inlet is fitted with 8"flange,HBF-500 pump suction inlet with 10"flange and HBF-1000 pump suction inlet with 12"flange.

2.Valve Assembly

The suction valve and the discharge valve for above three mud pumps are interchangeable.HBF-500 mud pump uses API#5 valve pot,HBF-800 and HBF-1000 mud pumps use API#6 valve pots.

3.Liners

Bi-metal liners are used.The sleeve is made of wear-resistant centrifugal casting Hy-Chrome and hell forged.The surface hardness is HRC60-67.Therefore,liners feature wear resistance,corrosion resistance and high surface finish.Liners are put in from the cylinder cover bore in the front of the cylinder and fixed with liner cage,cylinder cover plug and cylinder cover when installing.

4.Pistons and Piston Rods

They are slide fitted,sealed with rubber seal ring and finally fastened with lock nuts to prevent the piston from looseness and to play a role in sealing.

Cylinders,liners,pistons,valves,valve seats,valve springs,seal rings,valve covers and cylinder covers at the fluid end of HBF-800 and HBF-1000 mud pumps are all interchangeable.

Ⅲ.Spraying System

The spraying system consists mainly of spray pump,cooling water box,and spray pipe,the function is to cool and rinse liners and pistons to promote their service life.

The centrifugal spray pump can be driven by a sheave mounted on the input shaft extension end or a separate motor and cooled and lubricated by water.

The spray pipe is mounted on the coupling between the extension rod and the piston rod and can reciprocate with the piston.Nozzle is near the piston end so that the lubricating-cooling fluid can rinse the contact surface between the piston and liner all the time.The durable fixed spray pipe may be used,too.

Ⅳ.Lubricating System

The power end uses the combined lubricating system of forced lubrication and splash lubrication.The pressure oil is conveyed through lubricating pipeline,crosshead,extension rod,crosshead guide and all bearings by a gear oil pump within the oil box to realize the forced lubrication.The working condition of the gear oil pump may be understood from the pressure gauge behind the frame.

Ⅴ.Charging System

To prevent the air lock occurring for low pump inlet pressure,every mud pump is furnished with a complete charging system.It consists of charging pump,pump base,butterfly valve and corresponding manifold.Mounted on the suction manifold of the mud pump,the charging pump is driven by the special purpose motor or the input shaft of the mud pump through V-belts to reduce the power consumption.

HBF-1300 and HBF-1600 Mud Pumps

HBF-1300 and HBF-1600 mud pumps feature advanced structural design,reliable use,easy maintenance and compact occupied area.To reduce drilling workers'labour intensity and make the operation easy on site,liners are designed to be fitted into the frame from the frame top.A mini hoist with 500Kg lifting capacity is mounted on the frame for disassembling and changing liners.

Suction inlets of HBF-1300 and HBF-1600 mud pumps are fitted with 12"flanges,

HBF-1300 and HBF-1600 mud pumps are fitted with API#7 valve pots.The suction valve and the discharge valve are interchangeable.Cylinders are made of forged alloy steel and nickel plated to improve their corrosion resistance.Three cylinders of each pump are interchangeable.Valve-over-valve(through type cylinder)design reduces the cylinder volume and promote the volumetric efficiency.Cylinders,liners,pistons,valve and seats,valve springs,seal rings,valve covers and cylinder covers at the fluid end of F-1300 and F-1600 mud pumps are all interchangeable.

Now,HBF series mud pumps(from HBF-500 to HBF-1600)have been produced in batches and used in many oilfields at home and abroad.Your order for F series mud pumps is cordially welcome.Our plant is ready to provide you with spare parts and technical services in time.

HBF Series Triplex Single Acting Pump Specifications

Model	HBF-500	HBF-800	HBF-1000	HBF-1300	HBF-1600
Bore * Stroke (in)	6 3/4 x 7 1/2	6 3/4 x 9.0	6 3/4 x 10	7 x 12	7 x 12
Speed Rated (SPM)	165	150	140	120	120
Horse Power rated (HP)	500	800	1000	1300	1600
Gear Type	Herringbone
Gear Ratio	4.286:1	4.185:1	4.207:1	4.206:1	4.206:1
Lubricating	Pressure & splash
Suction Inlet	8" Flange	10" Flange	12" Flange	12" Flange	12" Flange
Discharge outlet	4" Flange x 5M	5" Flange x 5000 PSI API
Pinion Shaft (in)	5 1/2	7	7 3/4	8 1/2	8 1/2
Keys (in)	1 1/4 x 1 1/4	1 3/4 x 1 3/4	2 x 2	2 x 2	2 x 2
Valve pots	API 5#	API 6#	API 6#	API 7#	API 7#
Valve Cover	Screw type
Cylinder Head	Screw Type
Liner Lock	Screw type, metal-metal
Weight (kg)	9,770	14,500	18,790	24,572	24,791

Performance Data Sheet HBF-500 pump (6 3/4 x 7 1/2)

SPM	HP	Liner size (in) & working Pressure (psi)
		6 3/4	6 1/2	6	5 1/2	5 1/8	4 3/4	4 3/8	4
		1329	1500	1700	1957	2272	2657	3172	3829
		Flow Rate (GPM)
170	515	484.73	429.47	377.37	328.83	283.45	241.51	202.99	167.78
165*	500	470.49	416.80	366.29	319.07	275.14	234.39	196.93	162.76
150	454	427.75	378.95	333.05	290.05	250.08	213.15	179.12	147.99
140	424	399.26	353.62	310.76	270.79	233.46	198.91	167.12	138.10
130	394	370.77	328.43	288.60	251.40	216.84	184.66	155.25	128.34
120	363	342.15	303.11	266.44	232.14	200.09	170.55	143.24	118.45
110	333	313.66	277.91	244.28	212.75	184.26	156.30	131.37	108.55
1		2.85	2.53	2.22	1.93	1.67	1.42	1.19	0.99

Notes

1) Press 100% of the capacity efficiency and 90% of the machine efficiency calculations.

2)※ The blunt number of the recommendation and revolve the importation power of the hour continuously.

Performance Data Sheet HBF-800 Pump (6 3/4 x 9)

SPM	HP	Liner size (in) & working Pressure (psi)
		6 3/4	6 1/2	6	5 1/2	5 1/8	4 3/4	4 3/8	4
		1943	2200	2500	2872	3329	3900	4643	4900
		Flow Rate (GPM)
160	853	547.52	485.00	426.30	371.30	320.12	272.77	229.24	189.41
150*	800	513.55	454.66	399.66	300.20	300.20	255.75	214.87	177.67
140	747	479.06	424.32	373.01	280.16	280.16	238.74	200.62	165.80
130	693	444.90	394.12	346.37	260.11	260.11	221.72	186.24	153.93
120	640	410.60	363.78	319.73	240.19	240.19	204.58	171.87	142.06
110	587	376.44	333.44	293.08	220.14	220.14	187.56	157.62	130.19
1		3.42	3.03	2.66	2.32	2.00	1.71	1.43	1.18

Notes

1) Press 100% of the capacity efficiency and 90% of the machine efficiency calculations.

2) ※ The blunt number of the recommendation and revolve the importation power of the hour continuously.

Performance Data Sheet HBF-1300/F-1600 (7 X 12)

SPM	HP	Pump	Liner size (in) & working Pressure (psi)
		Pump	7	6 3/4	6 1/2	6	5 1/2	5 1/8
		F-1300	2643	2957	3343	3800	4357	4900
		F-1600	3243	3643	4114	4672	4900	4900
	Horse Power		Flow Rate (GPM)
	F-1300	F-1600	Flow Rate (GPM)
130	1408	1733	665.04	593.15	525.36	461.78	402.30	346.90
120*	1300	1600	613.86	547.52	485.00	426.30	371.30	320.12
110	1192	1467	562.69	501.88	444.63	390.69	340.43	293.48
100	1083	1333	511.51	456.24	404.14	355.21	309.44	266.83
90	975	1200	460.33	410.60	363.78	319.73	278.44	240.19
1			5.12	4.56	4.04	3.55	3.09	2.67

Notes

1) Press 100% of the capacity efficiency and 90% of the machine efficiency calculations.

2) ※ The blunt number of the recommendation and revolve the importation power of the hour continuously.

Performance Data Sheet HBF-2200

LINER SIZE mm	140	150	160	170	180	190	200	210	220	230
DISPLACEMENT L/S	28.76	33.01	37.56	42.40	47.54	52.96	58.69	64.70	71.01	77.61
DISCHARGE PRESSURE Mpa	35.0	35.0	35.0	35.0	31.0	27.9	25.1	22.8	20.8	19.0
DISCHARGE PRESSURE PSI	5000	5000	5000	5000	4495	4045	3640	3306	3016	2755
STROKE mm	356	PUMP SPEED SPM			105		WEIGHT T		38.5
STROKE In	14	OVERALL DIMENSION mm					6000x3465x2745
POWER RATED KW		1618
Notes
1) Press 100% of the capacity efficiency and 90% of the machine efficiency calculations.
2) ※ The blunt number of the recommendation and revolve the importation power of the hour continuously.

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